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BSC service the Transport Industry

BSC has extensive experience in the transport industry across Australia. Our experience enables us to understand the special needs that relate specifically to your business and production processes, including; Energy conservation Product longevity Harsh operating conditions Working with BSC is a partnership that goes a lot further than just delivering the right part. Utilising our Engineering Services expertise we keep production lines moving through proactive help to avoid breakdowns, minimising costly downtime and improving your production efficiency. We provide constant monitoring and continuous reduction of working capital.

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Services

To partner our customers to achieve optimum plant reliability through the application of knowledge and technologies which deliver the highest level of service and results.

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Vibration Analysis

This is the predominant technology employed in condition monitoring to determine the condition of various mechanical components and hence be able to make a prediction on service life expectancy and urgency of repairs.

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Training

Through a continuous commitment to quality BSC strives to provide solutions for industry.

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Stop Leak

Air leaks are one of the biggest contributors to needless costs in any industrial plant/facility.

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Specialist Installation Services

Did you know that only 10% of bearings reach their design service life in the real world!

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Predictive Maintenance

For Asset Optimization. Predictive maintenance PdM aims to find measures of machinery condition and use them to prevent breakdowns. Establishing trends allow accurate pinpointing of machinery problems and their severity. Increasing up time on machines is the primary aim, while reduced likelihood of secondary failures and less unnecessary maintenance are additional benefits.

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Oil Analysis

Oil analysis is a cost effective method for determining the condition of existing lubricants and hence, predicting remaining service life.

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Mechanical Equipment Refurbishment Service

BSC Engineering Services can provide bearing refurbishment services which could save you thousands compared to a new bearing, particularly if lead times are longer than required for large or specialized bearings.

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Laser Alignment

Mis-alignment in mechanical systems such as motor/pump assemblies is a major factor in increased wear and premature failures.

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Balancing

Unbalanced fans, pumps and rotors place undue stresses and additional loads on bearings, motors and couplings substantially reducing component service life, and potentially causing a catastrophic failure which can damage surrounding equipment and harm employees.

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Consulting and Design

BSC can provide engineering consulting services for upgrades and new equipment designs.

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Energy Audit Service

Energy consumption can be reduced up to 40% by analysing inefficient and poorly designed drives and adopting good drive design practices.

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Infrared Thermography

Using a camera designed to capture heat energy in the infra-red (IR) spectrum, abnormal temperature conditions in machines and electrical devices can be identified.

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BSC service the Timber & Paper Industry

The timber industry is a diverse, multi-faceted industry. From felling trees to grinding and milling, loads, accuracies and working conditions vary and manufacturers must have products that excel in these varying environments. BSC has extensive experience in the timber and paper industry enabling us to understand the special needs that relate specifically to your business and production processes.

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BSC service the Packaging Industry

BSC has extensive experience of working with numerous companies in the packaging industry across Australia. Our experience enables us to understand the special needs that relate specifically to your business and production processes.

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Vibration Analysis

This is the predominant technology employed in condition monitoring to determine the condition of various mechanical components and hence be able to make a prediction on service life expectancy and urgency of repairs. It is a non-invasive technique which collects vibration data from machines under normal operating conditions. Vibration readings are typically taken at bearing locations following accepted industry practices and conventions. This raw waveform data is then transformed into a spectral format and analyzed with proprietary software which allows analysis to take place.

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Training

Through a continuous commitment to quality BSC strives to provide solutions for industry. Utilising our technical expertise we have developed comprehensive product training programs. For the engineer seeking assistance with selecting the appropriate materials or components, a distributor who wants to provide the best available advice and products to your customers, or a maintenance person interested in getting the maximum uptime and performance from your equipment, BSC can help. Our training program can be tailored to your audience and delivered at your site. Where no standard training program exists to address your needs, we have the experts who can tailor a program just for you.

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Stop Leak

Air leaks are one of the biggest contributors to needless costs in any industrial plant/facility. A leak is a costly drain on overall operating costs. State-of-the-art ultrasonic equipment is used to identify air leaks. The “Stop Leak” Process is the first step in continuous improvement. Every identifiable leak, including fittings, valves, flanges and hoses are tagged with a number, its location, severity and cost.

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Specialist Installation Services

Did you know that only 10% of bearings reach their design service life in the real world! A major source of failure is incorrect handling and fitting procedures. BSC Engineering Services can provide supervision and assistance with bearing fitting, v-belt tensioning, coupling and roll alignments, and other installation work. Ensuring components are installed correctly to manufacturers specifications provides your site with the best opportunity of maximizing service life and reducing unnecessary down time and production losses.

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Predictive Maintenance

For Asset Optimization. Predictive maintenance PdM aims to find measures of machinery condition and use them to prevent breakdowns. Establishing trends allow accurate pinpointing of machinery problems and their severity. Increasing up time on machines is the primary aim, while reduced likelihood of secondary failures and less unnecessary maintenance are additional benefits. Condition Monitoring is most frequently used as a Predictive or Condition-Based Maintenance technique. Condition Monitoring uses advanced technologies in order to determine equipment condition, and potentially predict failure.

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Oil Analysis

Oil analysis is a cost effective method for determining the condition of existing lubricants and hence, predicting remaining service life. Programs can consist of either in-house or external testing which tests for four major indicators, base oil degradation, water content, presence of contaminants, and presence of iron particles. As an example, in food plants it is common to have water contamination of gearboxes as a result of daily high pressure washdowns. Even very small concentrations of water will lead to premature bearing and gear failure due to corrosion. Full spectrographical analysis by approved laboratories can be used to verify findings and for further investigation of oil condition which in turn, can be used as part of root cause failure analysis.

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Mechanical Equipment Refurbishment Service

BSC Engineering Services can provide bearing refurbishment services which could save you thousands compared to a new bearing, particularly if lead times are longer than required for large or specialized bearings.

Read more >

Laser Alignment

Mis-alignment in mechanical systems such as motor/pump assemblies is a major factor in increased wear and premature failures. Using traditional alignment techniques incorporating straight edges and dial indicators are extremely time consuming, subject to methodology errors, and physical limitations. Laser alignment techniques are both fast and accurate and reduce the potential for human error. Aligned equipment runs more smoothly, quietly and substantially increases component service life. Modern laser alignment systems are extremely accurate and easy to use with clear colour screens, step-by-step instructions, and colour pictorial displays.

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BSC services the Agricultural Industry

Machines such as rotary cultivators, seed drills, combine harvesters, choppers, reapers and round balers are common part of our landscape. With the demands placed on agricultural machinery dramatically increasing. Working ever larger fields in a short space of time is extremely challenging for the technology involved. Agricultural businesses must be able to rely on their machinery’s performance. BSC has extensive experience of working within the Agricultural industry across Australia. Our experience enables us to understand the special needs that relate specifically to your business and production processes.

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BSC services the Automotive Industry

BSC has extensive experience in the automotive industry across Australia. Our experience enables us to understand the special needs that relate specifically to your business and production processes, including; Waste costs Energy conservation Continuous production Availability Product longevity Working with BSC is a partnership that goes a lot further than just delivering the right part. Utilising our Engineering Services expertise we keep production lines moving through proactive help to avoid breakdowns, minimising costly downtime and improving your production efficiency. We provide constant monitoring and continuous reduction of working capital.

Read more >

Balancing

Unbalanced fans, pumps and rotors place undue stresses and additional loads on bearings, motors and couplings substantially reducing component service life, and potentially causing a catastrophic failure which can damage surrounding equipment and harm employees. Often after major mechanical work on this type of equipment, re-balancing combined with alignment are required to ensure optimum operating efficiency. Onsite dynamic and static balancing is a service customers are requiring more frequently.

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Consulting & Design

BSC can provide engineering consulting services for upgrades and new equipment designs. Utilizing the latest information and technology, we can provide optimized solutions to your designs for plant improvements. BSC engineers can design an entire machine or any component thereof; electric motor specification and motor bases, starters and variable speed drives, couplings, v-belt drives, gearboxes, bearing arrangements, i.e the entire drive design.

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Energy Audit Service

Energy consumption can be reduced up to 40% by analysing inefficient and poorly designed drives and adopting good drive design practices. The path to becoming an environmentally sustainable manufacturer begins with understanding how much energy you currently use and how you can reduce that consumption. BSC is very active in the reduction of our customers’ carbon footprint via the BSC Energy Audit Service (EAS). The program focuses upon the meaningful reduction of energy consumption via power transmission and covers AC motor survey, analysis and upgrade recommendations to premium high efficiency super long life motors, gearbox analysis and upgrade, belt and chain drives analysis and upgrades, and the application of variable speed drives.”

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BSC services the Food & Beverage Industry

Working with some of the biggest companies in the food and beverage industry across Australia BSC is known as an expert when it comes to Food and Beverage solutions.Our experience enables us to understand the special needs that relate specifically to your business and production processes.

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BSC services the HVAC Industry

BSC has extensive experience of working with numerous companies in the HVAC industry across Australia. Our experience enables us to understand the special needs that relate specifically to your business and production processes.

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Industries serviced by BSC

BSC has extensive experience of working with almost all industries across Australia. Our years of experience means we understand the special needs that relate specifically to your business and production processes.

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Infrared Thermography

Using a camera designed to capture heat energy in the infra-red (IR) spectrum, abnormal temperature conditions in machines and electrical devices can be identified. It is common for insurance companies to require 6-12 monthly external audits of all electrical panels. In mechanical systems an IR image can detect issues like bearings running at high temperatures which will then require further investigation as it can be due to a lack of lubrication, misalignment, etc.

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BSC services the Manufacturing Industry

BSC has extensive experience of working with numerous companies in the manufacturing industry across Australia. Our experience enables us to understand the special needs that relate specifically to your business and production processes.

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BSC services the Marine Industry

Working with BSC is a partnership that goes a lot further than just delivering the right part. Utilising our Engineering Services expertise we keep production lines moving through proactive help to avoid breakdowns, minimising costly downtime and improving your production efficiency. We provide constant monitoring and continuous reduction of working capital. Our experience enables us to understand the special needs that relate specifically to your business and production processes.

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BSC services the Mining Industry

There’s only one real measurement in the mining industry: how many tons came out of the ground today, what got loaded and what got shipped. To support this BSC source quality products and brands from carefully selected manufacturers around the world to meet the heavy demands of the mining industry. BSC has extensive experience in the mining industry enabling us to understand the special needs that relate specifically to your business and production processes.

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V-Belts Sustainability

The construction and design of a V-belt influences belt life, power transmission and efficiency.

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Stock Feed Plant

Total Cost Savings $5,500 per individual auger.

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